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On-Load Tap Changer Analyzer - TAP-4

Zensol introduce a new instrument, the TAP-4 totally dedicated to Vibro-Acoustic measurements on On-Load Tap Changers.

Faults associated with On-Load Tap Changers accounts for 40% of the transformer failures.

This new instrument allows the maintenance crew to detect most of the common OLTC malfunctions such as contact wear, arcing in diverter, arcing in selector, synchronism problem, drive mechanism problem, brake failure.

The TAP-4 technology has been validated on many types of transformers including :

  • MR Reinhausen
  • ABB
  • Ferranti
  • Federal Pioneer


The Tap-4 is used in conjunction with accelerometers (maximum 3) and a current sensor clamp. Its High Sampling Frequency of around 100 kHz allows to record a large variety of mechanical and arcing problems.

The Tap-4 comes with a powerful and user-friendly software, OpenZen-TAP, to record and analyze the OLTC events.

The software integrates many calculation and graphic functions to be able to build tests references and tests recordings for comparison analysis.

Main advantages

  • Shorter testing time due to On-Line operation
  • Easy installation of accelerometers and current sensor
  • Could be used as a diagnostic tool to select through a large number of transformers which ones will be candidates for a complete inspection
  • Easy detection of mechanical OLTC problems
  • Robust, Light and Portable
  • For use in High Voltage environment
  • Can be used on any type of transformers

    More (TAP-Specs.pdf)

Technical description

  • 3 Accelerometer inputs:
      . Accelerometer sensor type : ICP
      . Sensitivity : 100 mV/g
      . Measurement range : +/- 50g
      . Frequency range : 5 to 15000Hz
      . Constant current excitation 2 to 20 mA
  • 1 current input
  • Sampling Frequency : 100 kHz
  • Sampling time : 10 microseconds
  • Recording time : unlimited
  • Data Acquisition system with 16 bit resolution for A/D conversions

    More (TAP-Specs.pdf)

Commercial references

Product reference : TAP-4
Accessories included with the instrument
  • OpenZen Software
  • USB to fiber optic module
  • Manual
  • 1 day training at Zensol's premises (travel expenses of the attendees not included)
Optional accessories
  • Calibration tools
  • Accelerometers
  • BNC to 1032 cables (3")
  • BNC-BNC cables (10" to 50")
  • Cable Reel BNC-REEL-4X50
  • Carrying cases
TAP4 Software
TAP4 Software
* Specifications and appearance may change without notice
Brochure 1.9 MB 26 Jan. 12
TAP-4 Visual Guide 1.6 MB 02 Dec. 10